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Ductile Cast Iron GGG50 GGG60 Green Sand Casting Process Foundry Autocar Parts

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Ductile Cast Iron GGG50 GGG60 Green Sand Casting Process Foundry Autocar Parts

China Ductile Cast Iron GGG50 GGG60 Green Sand Casting Process Foundry Autocar Parts supplier
Ductile Cast Iron GGG50 GGG60 Green Sand Casting Process Foundry Autocar Parts supplier Ductile Cast Iron GGG50 GGG60 Green Sand Casting Process Foundry Autocar Parts supplier Ductile Cast Iron GGG50 GGG60 Green Sand Casting Process Foundry Autocar Parts supplier

Large Image :  Ductile Cast Iron GGG50 GGG60 Green Sand Casting Process Foundry Autocar Parts

Product Details:

Place of Origin: China
Brand Name: non-standard
Certification: ISO9001;TS16949
Model Number: custom-built

Payment & Shipping Terms:

Minimum Order Quantity: 1 Ton
Price: quote according to different drawing technique requirements
Packaging Details: Plywood crate + VCI Anti-Rust Bag
Delivery Time: within 60 days
Payment Terms: T/T, L/C
Supply Ability: 300 Tons every month
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Detailed Product Description
Material: Ductile Iron 80-60-03 Process: Green Sand Casting Process
Machining: CNC Machining Surface: Anti-Rust Oil
Used For: Autocar Industry Packing: Crate

Product Description and Process

 

1. Ductile Cast Iron GGG50 GGG60 Green Sand Casting Process Foundry Autocar Parts

 

2. Production process: green sand molding, pre-coated sand molding and resin sand molding which can produce iron castings from 50 gram to 2000 kilograms

3. Machining process: CNC machine, machining center, lathe, mill machine, drill machine, etc.

4. Surface treatment process: paint coating, electrophoretic coating, electrogalvanizing coating, black oxide coating, phosphate coating, powder coating, etc.

 

Product Material and Uses

 

1. Normally produce with gray iron HT200, HT250, ductile iron 65-45-12, 60-40-18, 80-55-06, 80-60-03, etc.

2. The ductile iron casting products are widely used for Auto-cars, trains, trucks, vehicle components, mining machinery components, agricultural machinery parts, textile machinery parts, construction machinery parts, etc.

 

Advantages of Ductile Iron

 

There are several advantages that ductile iron provides designers:

1. Ductile iron can be easily cast and machined.

2. It has an excellent strength to weight ratio.

3. Ductile iron can be made for a much lower cost than steel.

4. It has superior castability and machinability.

5. Ductile iron provides a designer with an exceptional combination of toughness, low cost manufacturing, and reliability.

 

Properties of Ductile Iron

To create different grades of ductile iron, one must control the matrix structure around the graphite during the casting process or through subsequent heat treatment. The minor compositional differences between the different grades of ductile iron exist in order to create the desired matrix (microstructures).

Ductile iron can be considered as steel with graphite spheroids dispersed throughout its matrix. The qualities of the metallic matrix in which the graphite spheroids are suspended have a significant effect on ductile iron’s properties, but the graphite spheroids themselves do not.

 

There are several matrices found within ductile iron, the most common being;

  1. Ferrite – a pure, ductile, flexible iron with little strength. This matrix has poor wear resistance, but high impact resistance and good machinability.
  2. Pearlite – a mechanical mixture of ferrite and iron carbide (Fe3C). It is relatively hard, with moderate ductility. It has high strength, good wear resistance, moderate impact resistance, and good machinability.
  3. Pearlite/Ferrite – a structure consisting of a mixture pearlite and ferrite, and the most common matrix for commercial grades of ductile iron.

Ductile Iron Applications

Ductile iron has greater strength and ductility then gray iron. Those properties allow it to be used effectively in a wide variety of industrial applications, including pipe, automotive components, wheels, gear boxes, pump housings, machine frames for the wind-power industry, and many more.

 

Custom Casting Services

We work collaboratively with clients to determine the best material for each custom casting. Request a Quote to get more information on how our casting service can match your project requirements.

 

 

Ductile Cast Iron GGG50 GGG60 Green Sand Casting Process Foundry Autocar Parts                      Ductile Cast Iron GGG50 GGG60 Green Sand Casting Process Foundry Autocar Parts

 

 

Common Ductile Iron Grades

 

While there are many different ductile iron specifications, foundries routinely offer 3 common grades;

 

Physical and Mechanical Properties ASTM A536, Grade 60-40-18 ASTM A536, Grade 65-45-12 ASTM A536, Grade 80-55-06
Tensile Strength, min, psi 60,000 65,000 80,000
Tensile Strength, min, MPa 414 448 552
Yield Strength, min, psi 40,000 45,000 55,000
Yield Strength, min, MPa 276 310 379
Elongation in 2 in. or 50 mm, min % 18 12 6
Density lb/in3 0.256 0.256 0.256
Density g/cm3 7.1 7.1 7.1
Melting Temperature (Degrees F) 2,100 – 2,190 2,100 – 2,190 2,100 – 2,190
Melting Temperature (Degrees C) 1,150 - 1,200 1,150 - 1,200 1,150 - 1,200
Compressive Strength Ksi 429 429 429
Compressive Strength MPa 2960 2960 2960
UNS F32800 F33100 F33800

 

ASTM A536 1993 (USA)

 

Grade Tensile Strength
σ≥/Mpa
Yield Strength
σ≥/Mpa
Elongation
δ≥(%)
ANSI/ASTM UNS
60-40-18 F32800 414 276 18
65-45-12 F33100 448 310 12
80-55-06 F33800 552 379 6.0
100-70-03 F34800 689 483 3.0
120-90-02 F36200 827 621 2.0
Special Purpose      
60-42-10   415 290 10
70-50-05   485 345 5.0
80-60-03   555 415 3.0

 

 

 

GB/T 1348 1998 (China)

 

Grade

Tensile strength

σb≥/MPa

Yield strength

σ0.2≥/MPa

Elongation

δ5≥(%)

Hardness

HBS

QT400-18

QT400-18-LT*

400 250 18 130~180
QT400-15 400 250 15 130~180
QT450-10 450 310 10 160~210
QT500-7 500 320 7 170~230
QT600-3 600 370 3 190~270
QT700-2 700 420 2 225~305
QT800-2 800 480 2 245~335
QT900-2 900 600 2 280~360

 

Low temperature V notch impact tested (-20±2℃)

 

DIN 1693 1997 (Germany)

Grade

Material No

W-Nr.

Tensile strength

σb≥/Mpa

Yield strength

σ0.2≥/Mpa

Elongation

δ≥(%)

GGG-40 0.7040 400 250 15
GGG-50 0.7050 500 320 7
GGG-60 0.7060 600 380 3
GGG-70 0.7070 700 400 2
GGG-80 0.7080 800 500 2

 

EN 1563 1997 (European Standard)

Grade Tensile Strength
σ≥/Mpa
Yield Strength
σ≥/Mpa
Elongation
δ≥(%)
Symbol Number
EN GJS 350-22 EN JS1010 350 220 22
EN GJS 350-22-LT* EN JS1015 350 220 22
EN GJS 400-18 EN JS1020 400 250 18
EN GJS 400-18-LT* EN JS1025 400 240 18
EN GJS 400-15 EN JS1030 400 250 15
EN GJS 450-10 EN JS1040 450 310 10
EN GJS 500-7 EN JS1050 500 320 7
EN GJS 600-3 EN JS1060 600 370 3
EN GJS 700-2 EN JS1070 700 420 2
EN GJS 800-2 EN JS1080 800 480 2
EN GJS 900-2 EN JS1090 900 600 2

Low temperature V notch impact tested (-20±2℃)

 

ISO 1083 1987 (International)

Grade

Tensile strength

σb≥/Mpa

Yield strength

σ0.2≥/Mpa

Elongation

δ≥(%)

Hardness

HBS

900-2 900 600 2 280~360
800-2 800 480 2 245-335
700-2 700 420 2 225~305
600-3 600 370 3 190~270
500-7 500 320 7 170~230
450-10 450 320 10 160~210
400-15 400 250 15 130~180

400-18

400-18 AL*

400 250 18 130~180
350-22 350 220 22 ≤150

* Low temperature V notch impact tested (-20±2℃)

 

 

Contact Details
Zhengzhou Yu-Long Machinery Equipment Co., Ltd.

Contact Person: James Wang

Tel: +8613213152686

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