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Carbon Steel Cast Steel Parts Silica Sol Investment For Vehicals Components

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Carbon Steel Cast Steel Parts Silica Sol Investment For Vehicals Components

Carbon Steel Cast Steel Parts Silica Sol Investment For Vehicals Components
Carbon Steel Cast Steel Parts Silica Sol Investment For Vehicals Components Carbon Steel Cast Steel Parts Silica Sol Investment For Vehicals Components

Large Image :  Carbon Steel Cast Steel Parts Silica Sol Investment For Vehicals Components

Product Details:

Place of Origin: China
Brand Name: Non-Standard
Model Number: Customized

Payment & Shipping Terms:

Minimum Order Quantity: 1 Ton
Price: quote according to different drawing technique requirements
Packaging Details: Plywood crate + VCI Anti-Rust Bag
Delivery Time: within 60 days
Payment Terms: T/T, L/C
Supply Ability: 300 Tons every month
Detailed Product Description
Material: Carbon Steel Process: Investment Casting Process
Machining: CNC Machining Surface: Shot Blasting & Anti-Rust Oil
Packing: Plywood Crate + VCI Anti-Rust Bag Heat Treatment: Anneal
High Light:

cast metal parts

,

steel casting components

Carbon Steel Cast Steel Parts Silica Sol Investment For Vehicals Components

 

 

Product Description and Process

Carbon Steel Casting Silica Sol Investment Castings Precision Castings Used For Vehicals Components

 

Production process: green sand molding, pre-coated sand molding, lost wax investment casting process

Machining process: CNC machine, machining center, lathe, mill machine, drill machine, etc.

 

Surface treatment process: paint coating, electrophoretic coating, electrogalvanizing coating, black oxide coating, powder coating, etc.

 

Product Material and Uses

Normally produce with ASTM A148/148M, ZG40Mn, ZG40Cr, ZG20SiMn, ZG35SiMn, ZG35CrMo, ZG35CrMnSi, etc.

 

The alloy steel casting products are widely used for Auto-cars, trains, trucks, vehicle components, mining machinery components, agricultural machinery parts, textile machinery parts, construction machinery parts, etc.

 

What Is an Investment Casting?

Investment casting refers to the ceramics formed around the wax patterns to create a casing for molten metal to be poured. Once the wax models are created, they are melted onto a gate system, dipped into slurry and sand to form a layered casing, then replaced with the melted metals such as carbon steel, alloy steel, stainless steel, aluminum, copper, and much more.

Investment casting, often referred to as "lost-wax" casting, uses an expendable-mold process to achieve complex forms with exceptional surface qualities. It is a precision casting technique that can achieve exceptional accuracy for products both small and large, in a range of materials.

To create a mold, a wax pattern is dipped into ceramic material. Once the ceramic dries, it is placed in a kiln which hardens the ceramic and causes the wax center to melt and run out. Molten metal is then poured into the now-empty cavity, and once solid, the mold is broken to reveal the final cast metal object.

The process is derived from one of the oldest known metal-forming techniques. There is evidence that humans used it to make cast metal objects since before 4000 BC. Traditional lost-wax techniques, however, have been improved and refined through history to meet the demands of modern industrial production.

Understanding the investment casting process is valuable to understand how it differs from other methods.

 

Lost Wax Investment Casting Process

In lost wax investment casting, a sacrificial detailed wax pattern of the desired finished part is created and mounted onto a wax "tree", which includes the metal delivery system (gates and risers). The tree is alternately dipped into a ceramic slurry and sprinkled with stucco material, and is allowed to dry. This process is repeated until a thick shell is created over the wax pattern. The wax pattern is melted out leaving a cavity in the shape of the pattern. The cavity is filled with molten metal. After solidification, the shell is broken away, the gating material removed, and the finished part remains.

Advantages of Investment Casting

 

INVESTMENT CASTING VS. SAND CASTING

Sand castings are made by creating a negative in a bed of sand to create the cavity for casting. A sand shell creates a rough exterior to castings. Typical surface finish of sand castings are 250 Ra as cast, and need extensive work afterwards to create a surface finish that is acceptable in most applications. Sand castings can also not hold as tight of tolerances as Investment Castings, and will likely need more machining than an Investment Casting.

Investment casting uses a ceramic mold that can produce a much smoother finish, typically averaging 125 Ra surface finish as cast. Investment castings also greatly reduce the amount of machining that will be required after casting by holding a .005”/inch tolerance for the majority of applications.

 

 

Cast Steel Grade Standard

China

GB

Germany

France

NF

 ISO Standard

Japan

JIS

Sweden

SS

Britain

BS

America
DIN W-Nr. ASTM UNS

ZG200-400

(ZG15)

GS-38 1.0416 - 200-400

SC410

(SC42)

1306 -

415-205

(60-30)

J03000

ZG230-450

(ZG25)

GS-45 1.0446 GE230 230-450

SC450

(SC46)

1305 A1

450-240

(65-35)

J03101

ZG270-550

(ZG35)

GS-52 1.0552 GE280 270-480

SC480

(SC49)

1505 A2

485-275

(70-40)

J02501

ZG310-570

(ZG45)

GS-60 1.0558 GE320 - SCC5 1606 - (80-40) J05002

ZG340-640

(ZG55)

- - GE370 340-550 - - A5 - J05000
Note:in the bracket is the old Grade 

 

Alloy Steel Grade Standard 

China

GB

Germany

France

NF

Korea

KS

Japan

JIS

America
DIN W-Nr. ASTM UNS
ZG40Mn GS-40Mn5 1.1168 - SCMn3 SCMn3 - -
ZG40Cr - - - - - - -
ZG20SiMn GS-20Mn5 1.1120 G20M6

SCW480

 

SCW480

(SCW49)

LCC J02505
ZG35SiMn GS37MnSi5 1.5122 - SCSiMn2 SCSiMn2 - -
ZG35CrMo GS34CrMo4 1.7220 G35CrMo4 SCCrM3 SCCrM3 - J13048
ZG35CrMnSi - - - SCMnCr3 SCMnCr3 - -

 

Structural Carbon Steel Grade Standard

 

China

GB

Germany

France

NF

ISO Standard

Japan

JIS

Britain

BS

America
DIN W-Nr. ASTM UNS
20

C22E

Ck22

1.1151

C22E

XC18

- S20C

C22E

070M20

1020 G10200
25

C25E

Ck25

1.1158

C25E

XC25

C25E4

 

S25C

C25E

070M26

1025 G10250
30

C30E

Ck30

1.1178

C30E

XC32

C30E4

 

S30C

C30E

080M30

1030 G10300
35

C35E

Ck35

1.1181

C35E

XC38

C35E4

 

S35C

C35E

080M36

1035 G10350
40

C40E

Ck40

1.1186

C40E

XC42

C40E4

 

S40C

C40E

080M40

1040 G10400
45

C45E

Ck45

1.1191

C45E

XC48

C45E4

 

S45C

C45E

080M46

1045 G10450
50

C50E

Ck53

1.1210 C50E

C50E4

 

S50C

C50E

080M50

1050 G10500
20Mn 21Mn4 1.0469 20M5 - - 080A20 1022 G10220
25Mn - - - - - 080A25 1026 G10260
30Mn 30Mn4 1.1146 32M5 - - 080A30 1033 G10330
35Mn 36Mn4 1.0561 35M5 - - 080A35 1037 G10370
40Mn 40Mn4 1.1157 40M5 SL,SM SWRH42B 080A40 1039 G10390
45Mn - - 45M5 SL,SM SWRH47B 080A47 1046 G10460

 

Alloy Structural Carbon Steel Grade Standard

 

China

GB

Germany

France

NF

ISO Standard

Japan

JIS

Britain

BS

America
DIN W-Nr. ASTM/AISI UNS
20Mn2 20Mn6 1.1169 20M5 22Mn6 SMn420 150M19 1320 -
30Mn2 30Mn5 1.1165 32M5 28Mn6 - 150M28 1330 G13300
35Mn2 36Mn5 1.1167 35M5 36Mn6 SMn433 150M36 1335 G13350
40Mn2 - - 40M5 42Mn6 SMn438 - 1340 G13400
45Mn2 46Mn7 1.0912 45M5 - SMn443 - 1345 G13450
20Cr 20Cr4 1.7027 18C3 20Cr4 SCr420 527A20 5120 G51200
40Cr 41Cr4 1.7035 42C4 41Cr4 SCr440

530A40

530M40

5140 G51400
45Cr - - 45C4 - SCr445 - 5145 G51450
50Cr - - 50C4 - - - 5150 G51500
20CrMo 20CrMo5 1.7264 18CD4 18CrMo4 SCM420 CDS12 4118 G41180
25CrMo 25CrMo4 1.7218 25CD4 - - - - -

35CrMo

35CrMoV

34CrMo4 1.7220 35CD4 34CrMo4 SCM435

708A37

CDS13

4135 G41350
42CrMo 42CrMo4 1.7225 42CD4 42CrMo4 SCM440 708M40 4140 G41400

25Cr2MoVA

25Cr2Mo1VA

24CrMoV55 1.7733 - - - - - -

38CrMo-

Al

41Cr-

AlMo7

1.8509

40CAD

6.12

41Cr

AlMo7

- 905M39 - -

20CrNi

40CrNi

50CrNi

40NiCr6 1.5711 - - - 640M40 3140 G31400
20CrNiMo 21NiCrMo2 1.6523 20NCD2 21NiCr-Mo2 SNCM220 805M20 8620 G86200

40CrNiMo

45CrNiMoVA

36CrNiMo4 1.6511 40NCD3 - SNCM439 816M40 4340 G43400

 

 

 

Carbon Steel Cast Steel Parts Silica Sol Investment For Vehicals Components 0

 

Contact Details
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Contact Person: Mr. James Wang

Tel: +86 13213152686

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